Fully Automatic Beverage Filling Machine

▼ Overview

The juice filling machine is also suitable for filling juice, tea drinks, functional drinks and fruit milk drinks. With the help of the temperature controller, this equipment can perform hot filling at 80-95 degrees. According to the filling process requirements of beverages such as drinking juice, the hot filling equipment adopts the bottleneck transmission technology to realize fully automatic rinsing, filling, capping and other processes, with a high degree of automation; equipped with a complete temperature control system and reflux system, equipped with a complete automatic cleaning system and control program, this equipment is suitable for various bottle types, and only the bottle guard plate needs to be adjusted to change the bottle type, which is convenient and fast. The whole machine PLC controls the frequency conversion speed regulation, automatically controls the liquid inlet, and the liquid level control is accurate without dripping. The parts in contact with the material are all food-grade 304 high-quality stainless steel, which is an ideal choice for beverage manufacturers.

▼ Working process

The bottle is transmitted through the air delivery channel and then transmitted to the three-in-one machine through the bottle star wheel. The bottle clamp is installed on the turntable of the rinser, and the bottle clamp clamps the bottle mouth and turns 180° along the guide rail to make the bottle mouth face down. In a specific area of the rinser, the rinser clamp nozzle sprays rinse water to rinse the inner wall of the bottle. After rinsing and draining, the bottle is clamped by the bottle clamp and turned 180° along the guide rail to make the bottle mouth face up. The washed bottle is guided out of the rinser by the bottle star wheel and transferred to the filler. The bottle entering the filler is clamped by the bottleneck clamp installed on this lifting device. The bottle mouth rises under the action of the cam and contacts the filling valve, and then the filling valve is pushed open by the bottle mouth. Gravity filling is adopted for filling. After the filling valve is opened, the material passes through the filling valve to complete the filling process. After the filling is completed, the bottle mouth leaves the filling valve under the action of the downward pressure cam, and the bottle enters the capping machine through the transition wheel of the bottleneck clamping. The anti-rotation knife on the capping machine clamps the bottleneck to keep the bottle upright and prevent rotation. The capping head keeps orbiting and rotating on the capping machine, and realizes the actions of catching, putting on, screwing and removing the cap under the action of the cam to complete the entire capping process. The finished bottles are transferred from the capping machine to the bottle conveyor chain through the bottle discharge wheel, and then conveyed out of the three-in-one machine by the conveyor chain.

▼ Equipment Features

1. The machine has a compact structure, a perfect control system, convenient operation and a high degree of automation.

2. The parts in contact with the material are made of high-quality stainless steel, which is corrosion-resistant and easy to clean.

3. High-precision, high-speed quantitative filling valve is adopted, the liquid level is accurate and there is no liquid loss, ensuring excellent filling quality.

4. The capping head adopts a constant torque device, which ensures the capping quality and will not damage the bottle cap.

5. An efficient cap sorting system is adopted, with perfect cap feeding and protection devices.

6. A perfect cleaning management system is set up to ensure the flushing quality before filling.

7. To change the bottle shape, you only need to replace the star wheel, bottle feeding screw and arc plate, which is simple and convenient to operate.

8. It is equipped with a perfect overload protection device, which can effectively protect the safety of the machine and the operator.

9. This machine adopts a variable frequency speed regulation motor, which can easily adjust the production capacity appropriately.

10. The main electrical components, frequency converters, photoelectric switches, proximity switches, and electronically controlled valves are all imported components to ensure the excellent performance of the whole machine.

11. The control system has functions such as automatic water level control, cap missing detection alarm, bottle flushing automatic stop alarm, and shift production counting.

12. All components of the gas system are imported products.